What Is A Custom Paper Padded Mailer?
Custom Paper Padded Mailers are protective mailing envelopes made entirely from paper — designed to offer shock absorption and cushioning for delicate or semi-fragile items during shipping.
Unlike traditional bubble mailers (which use plastic bubble wrap inside), padded paper mailers use folded or honeycomb paper padding, making them 10000% curbside recyclable and compostable.
In a world moving away from plastic, paper padded mailers offer the perfect blend of protection, sustainability, and branding. Whether you’re shipping books, accessories, electronics, or cosmetics, these mailers cushion your products while keeping your packaging zero-waste.
Give your customers a guilt-free and plastic-free unboxing experience that aligns with your eco-values. Fully customizable in size, printing, coatings, and closure options — they are the perfect sustainable packaging solution for modern ecommerce businesses.
How Do We Manufacture The Custom Paper Padded Mailer?
These papers are made up of two layers: an outer layer made up of sturdy Kraft paper and the inner layer made up of folded recycled paper padding. This inner layer is often shredded, fan-folded, or honeycomb-structured paper, bonded with the outer layer without any glue or plastic. They are bonded relying on heat-sealing, embossing, or stitching techniques — depending on the design.
The cushioning effect is achieved by the creation of air pockets, trapping air between the folded paper layers. It mimics the corrugation technique and the bubble wrap, but without any polymers. Hence, you get the same effects of bubble wraps without causing any harm to the environment.
The final product is then die-cut, folded into envelope form, fitted with a self-sealing adhesive strip, and sent for printing and finishing. Most materials used are FSC-certified, compostable, and curbside recyclable.
Customize To Entice
Customization is an important aspect of packaging. It can make or break the brand image. Avail of the assistance of our team of experts and make this first impression last forever. Play smart. Use these customized mailers as your brand ambassador and the perfect marketing tool.
Print Alluring Designs On Your Custom Paper Padded Mailer To Attract A Greater Audience
Save your mailers from fading in the background. Instead, be the center of attention. Use our bold and vibrant colors and create wonderful designs to give your packaging the required spark. Print your brand name, logo, and important messages supporting hot campaigns and stand out on the shelf.
- Offset printing
- Digital printing
- Flexographic printing
- Screen printing
- Gravure printing
These printing options differ in printing results, setup cost, textural requirements, turnaround time, and cost per unit value. Therefore, it is important to keep our experts in the loop so, you don't have to go through any future inconvenience.
Finishing Touches For Enhanced Aesthetic Functionality Of Your Custom Paper Padded Mailer
Furthermore, you can have our premium coating options: matte, gloss, spot UV, flexographic, wax, and poly coatings. These coatings add a unique texture to your mailers. Paper poly mailers are recommended for their exceptional moisture resistance.
Additionally, you can have embossing or debossing to create an impact. Similarly, you can use our inserts like separators or liners for a high-end, classy experience. Moreover, you can have windows, or different tags, including QR codes attached, or print to leave a lasting impact.
Why Choose Us?
Ecofold Packaging USA is your ultimate packaging partner. Choose us to get a wide range of customization options, assistance from the experts, and amazing deals & discounts. We have eco-conscious manufacturing and customization options so you can keep your eco-friendly promises intact. Order custom boxes wholesale to get the best discount of the season ASAP!
